Megadyne

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MEGAFLEX TIMING BELTS are manufactured in thermoplastic polyurethane , with continuous spiral steel cords. This type of belt , developed by our Research & Development, offers good running characteristics and high traction  loads. They are especially suited for power transmission and conveying with high loads and high speeds (up to 10.000 RPM).

The addition of a nylon coating on the teeth during production enhances the running  properties  for specific applications and reduces the noise frictional coefficient.

An extra thickness of special coating is also possible on the back of the belt offering  extra protection against aggressive or heavy products.Megadyne  megaflex timing belts are available from 1.500 up to 22.700 length.

Special constructions

• High flex cords
• (NFT)  nylon fabric on the teeth (available from 1.900 mm  long)
• Custom milling, grinding and drilling to specification
• Additional continues coatings on the back of the belt.

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MEGAPOWER timing belts are manufactured by a unique thermoset moulding process. The high-grade polyurethane gives excellent abrasion and shear resistance, combined with a variety of graded steel cords, ensuring high strength and tractive  resistance. The result is a timing belt with excellent  dimensional stability. Megapower moulded  timing belts are manufactured to a tight tolerance range, which assures consistent  length and thickness.

Special compounds and cords have to be tested and homologated on the application. Megadyne is not responsible for wrong functioning of special products.

These  belts have the following features:

MECHANICAL FEATURES

• Consistent  dimensional stability
• Low pre-tension
• Low noise
• High abrasion resistance
• Low maintenance
• High flexibility
• Linear speeds up to 80 m/sec

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Thanks to their  features , Megadyne’s  Endless Rubber Timing Belts  can be used in a very wide range of application like power transmission (or conveyor)such as:

• Appliances
• Pellet extruder machines
• Wood cutting machines
• Dobby loom machines
• Food mixers
• Cooling systems
• Radio controlled cars
• Power wheelchair
• Flexible packaging machines
• Carton industry

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Megadyne’s loran RPP and loran RPP DD belts are a high power and high precision class of belt. Compared to loran imperial, they can transmit more power in the same width or can allow a reeducation of width to transmit the same power. This kind of belt uses a parabolic profile with the purpose to transmit more power and reduce the kind of accidents as tooth jump and to reduce noise.

The parabolic profile has a progressive pressure angle since the tooth root up to the top. This allows to have a taller tooth with the same pitch length. These  two features lead to the following advantages:

Reeducation interference between the pulley and the belt and its related wearing comings from the torque peaks;

• Less noise;
• More resistance to tooth jump and to tooth shear;
• Higher transmittable torques;
• Less pre-tension.

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Megadyne’s  loran silver belts have been developed to give a more powerful alternative to loran RPP belts to compete against high performance transmission systems  already  using chains and gears, that always have a disadvantage in terms of weight ,noise ,lubrication and maintenance costs.

Because of the greater power they can transmit compared to loran RPP, lsoran Silver can be used to improve and easily upgrade already existing drives working with loran RPP in the spirit and concept of interchangeability which has identified Megadyne’s market approach philosophy in the last years.

Under the same transmission condition , loran Silver belts have the same noise level of the loran RPP.

• Increased performance (bt 110% compared to loran RPP)
• The possibility to keep using the same RPP pulleys.

Because of these features, replacing an loran RPP with an loran Silver can allow:

• To reduce belt width thanks to the higher power rate; this allows to reduce the required pulley width .
• To reduce the pulley dimension thanks to the higher power rate; this leads to a linear to a linear speed and to the cinsequesent noise reduction.

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PV V-RIBBED BELTS are made of polybutadiene  compound. high performance V ribbed belts are produced in H,J,L and M profiles(K on request).

• Eliminates belts matching;
• Permits drive design to meet exact power or space requirements;
• Permits cooler running and high drive efficiency;
• Excels on small pulleys at high speeds.

PV-ribbed belts are also available in elastic version (TEM) and they are suitable in the transmission where fixed center distance is required.

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MEGAFLAT belts are truly endless mandrel molded, available in both polyurethane or chloroprene  rubber , with either rubber polyester , aramide or cotton reinforcements. Standard sleeves are available 330 mm  wide.

These belts have the following features:

• High flexibility
• Small pulley diameters
• Dimensional accuracy
• High speed
• Energy efficient
• Low noise and vibration
• Low maintenance
• Good chemical and ozone resistance
• High friction surface

MEGAFLAT belts are particularly suitable for both power transmission and conveying.

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MEGARIB belts are manufactured in polyurethane with polyester high tension cords, which combine the high flexibility of flat belts with the power transmission capability of v-belts.

These belts have the following features:

• Food processors
• Grass cutting equipment
• Electrical household appliances
• Washing machines
• Electrical tools
• Woodworking equipment
• Domestic power tools

On request , special elastic Megarib belts can be manufactured  in polyurethane with a semi-elastic tension member. They can be fitted on fix center drives, reducing noise and vibrations. The absence of a tensioning mechanism, offers additional cost savings.